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10/03/2020

The suction arm, let’s know this fundamental tool better

Often installed in welding areas or on portable machines, The suction arm is the basis from which any good extraction system for welding fumes or other similar processes starts and has as a fundamental characteristic the one required by all regulations and even earlier by the best suction techniques: the collection at the source of the pollutants produced.

The suction arm, let’s know this fundamental tool better

No other suction system, industrial hood or pipe, can protect workers better than the suction arm in the metallurgical industry. This is because it prevents the accumulation of welding fumes, oil mist or processing dust.

Obviously the use of the flexible suction arm or rigid tubes is a good method to suck fumes and dust when working on small or medium-sized objects, more or less easily accessible from the wall or column on which the suction arm is fixed, which must be able to operate comfortably in the operator’s working area.

In this technical article we will see how a suction arm is made

From the drawing on the right you can see the basic elements that make up any suction arm. However, there may be some dimensional differences depending on the manufacturer, but they are usually all made up of:

1. Suction pipes, that is the pipes where the fumes and pollutants sucked in by the arm
2. Support structure, we colored it in red to make it notice, it is the most important component of a good suction arm, what makes it self-supporting, that is, it stays “suspended” in the vacuum
3. Extractor hood, the one that handles the operator to move the suction arm and the one that aerodynamically “catches” the pollutants.
4. Support bracket, depending on where and how the suction arm is installed it can be wall or column with extension or trolley

braccio aspirante disegno

What are the main typologies and how to select them technically

The suction arm is distinguished by these four main technical characteristics:

  • Length, working area or radius: fundamental parameter refers to the distance to which the arm hood must reach when it is completely extended as can be seen in the image on the right. Usually the arms are produced in lengths of 2 – 3 – 4 meters. Besides it is not possible because of the supporting structure which should be too heavy.
  • Diameter of the suction pipe, from the hood to the wall. In this case the most common and available on our platform is the diameter 160 mm; on request 125 and 200 mm are available.
  • Type of suction pipe which can be with rigid tubes with external supporting structure or with flexible pipe with internal structure. We will cover the pros and cons in another specific article.
  • Type of hood, the most widely used “historical” ones are conical truncated, such as wall suction arm, others are rectangular and are made of composite or plastic, such as Superflex suction arm™ a new generation product.
braccio aspirante da parete

Recommended wall or trolley versions and air flows

Last point that we want to address in this technical article is that of the two possibilities of use/ installation of the suction arm:

  • from the wall or column, as in the case of the Superflex arm™, in this case available without extractor to be connected to a suction system with extractor and external filters, or available with integrated extractor on the bracket, in order to have maximum production flexibility and to be able to operate every single suction on arm
  • from trolley or mounted on mobile purifier, as in the case of the fume aspirator as shown in the image on the right, normally with a working radius of 3 meters and with rigid or flexible piping Superflex™ depending on the type of dust fumes aspirated.
depuratore carrellato mobile fumi di saldatura con braccio autoportante mt 3 a tubi rigidi

The recommended rated minimum flow rate for a suction arm is from 1200 to 1500 mc/h depending on the type of pollutant to be sucked, if it is hot fumes you can consider the lowest value, in case there are microdust or a lot of smoke better stay on the high value.

Do not hesitate to contact us for more information!

Secureair – Technical Office

 

photogallery
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